Step ５／６
Manufacturing and Quality Control
A Dual-Track Approach to Ensure Stability and Efficiency
Process Overviews 5 Manufacturing and Quality Control
Once the sample is approved and mass production begins, the core focus shifts to "stable manufacturing" and "strict quality control." For B2B clients, especially in demanding industries like automotive, medical, and aerospace, consistent batch quality, precise delivery schedules, and traceable production management are the true measures of a supplier's
capability. Al Forge Tech achieves this through a systematic production flow, data-driven quality systems, and rigorous adherence to our dual ISO 14001 and IATF 16949 certifications.
A Production Planning and Standardization
（1）Capacity and Resource Planning
For every project entering mass production, we create a detailed "Manufacturing Plan" that includes:
- Annual, quarterly, and monthly output schedules
- Machine allocation and utilization analysis
- Matching key personnel skills (operation, maintenance, inspection)
- A complete list of spare parts and materials (raw materials, tools, consumables)
This allows us to respond quickly to sudden orders, production peaks, and custom changes.
（2）Standard Operating Procedures (SOPs)
Each project has its own dedicated SOP documentation, covering:
- Incoming inspection process for raw billets
- CNC programming standards (cutting parameters, tool change times, etc.)
- Surface treatment precautions
- Packaging and shipment standards
All procedures are posted on on-site boards, and all operators must complete training and pass assessments to ensure consistency.
B Precision Machining and Control
（1）Multi-Axis Machining Fleet
We operate a fleet of advanced machines, including:
- 3-axis, 4-axis, and 4.5-axis CNC mills (supporting simultaneous multi-side machining)
- Twin-spindle, twin-turret CNC lathes (for high-speed internal and external diameter machining)
- Dedicated drilling, tapping, and deburring machines
- Fixture-based specialized machining centers (for high output and low error)
Each machine is connected to a digital monitoring system that provides real-time data on spindle status, tool life, and yield rates.
（2）Tooling and Program Management
We use specialized tooling designed for different materials and applications:
- High-hardness tools (for post-heat-treatment machining)
- Custom R-angle tools (for handling curved surface connections)
- Ultra-thin blades (for improving precision on small parts)
Every tool is tagged with a lifespan limit and replaced proactively to prevent wear from affecting quality.
C A Comprehensive Quality Inspection System
（1）IQC, IPQC, and FQC: Three Tiers of Quality Control
Following the IATF 16949 framework, we employ a three-stage quality gate system:
| Audit Stage | Inspection Content | Executing Unit |
|
IQC (Incoming Quality Control)
|
Raw material composition, dimensions, certificate review | QA Department |
|
IPQC (In-Process Quality Control)
|
Machining dimensions, tool status, surface defects |
On-site Inspectors |
|
FQC (Final Quality Control)
|
Full dimensional measurement, appearance, function, assembly |
Independent Inspection Line |
These mechanisms ensure that every process has traceable data, enhancing overall yield.
（2）Investment in Advanced Inspection Equipment
We use the following high-precision instruments:
- Zeiss Coordinate Measuring Machine (±0.002mm)
- Surface Roughness Tester
- Optical Projector (for geometric measurement)
- High-precision height gauges, pin gauges, and thread gauges
- Coating Thickness Gauge (for inspecting anodizing quality)
Key inspection results are systematically archived and can be reviewed by clients.
D Environmental and Process Control: Meeting ISO 14001 and ESG Standards
（1）ISO 14001: Environmental Management in Practice
Our factory is ISO 14001 certified, and we actively manage our environmental footprint through:
- Waste fluid classification and neutralization
- Energy-saving air compressors and heat recovery systems
- Controlling temperature and humidity in the operating environment
- Controlling oil mist and cutting chip dispersal
This not only protects employee health but also meets the increasingly important ESG sustainable supply chain requirements of global brands.
（2）Green Manufacturing and Carbon Reduction
We are committed to low-carbon manufacturing by:
- Minimizing material waste through precision cutting
- Reusing jigs and packaging materials
- Increasing our use of recycled aluminum year by year
- Gradually introducing solar power (with a goal of 30% of electricity use by 2025)
These efforts have made us a preferred supplier in the supply chain evaluations of many European and American clients.
E Packaging, Labeling, and Shipment Control
（1）Protective Packaging Design
We offer various packaging solutions tailored to the part and client needs:
- EVA anti-vibration foam, corrugated paper dividers
- Moisture-proof aluminum foil packaging (for exported aerospace parts)
- Anti-static bags (for electronic products)
- Custom labels (barcode, QR Code for tracking)
We also have a dedicated pre-shipment quality assurance station that performs a final 100% check before dispatch.
（2）Logistics and Delivery Management
We provide:
- Multiple shipping options like FOB/CIF/DDP
- Multi-channel distribution support via air, sea, and express courier
- Inspection reports and tracking codes with every shipment
- Integration with client ERP systems for real-time tracking of delivery and production status
Our on-time delivery rate has been consistently over 97%, earning the trust of OEMs and Tier 1 clients worldwide.
Mass Production Isn't the End—It's the Beginning of a Long-Term Quality Guarantee
Al Forge Tech views "quality" as the soul of the manufacturing process, not just the final checkpoint. From production planning and standardized operations to three-stage quality control and environmental management, every process is our commitment to stable supply and precise delivery. This makes us not just a processing plant in the B2B custom field, but a partner and a quality backbone.